瓦斯發(fā)電機(jī)組:瓦斯發(fā)電機(jī)組相關(guān)配置參數(shù)
一、瓦斯介紹煤層氣在煤礦稱為煤礦瓦斯,簡稱瓦斯根據(jù)新的資源評價結(jié)果,我國陸上煤層氣資源量36.8萬億立方米,與陸上常規(guī)天然氣資源量(38萬億立方米)相當(dāng),僅次于俄羅斯和加拿大。煤層氣的主要成分是甲烷,甲烷在空氣中的濃度達(dá)到5%-16%時,遇明火就會爆炸,這是煤礦瓦斯爆炸事故的根源。煤層氣不加以利用,直接排放到大氣中,其溫室效應(yīng)約為二氧化碳的21倍。煤礦瓦斯發(fā)電,既可以有效地解決煤礦瓦斯事故、改善煤礦安全生產(chǎn)條件,又有利于增加潔凈能源供應(yīng)、減少溫室氣體排放,達(dá)到保護(hù)生命、保護(hù)資源、保護(hù)環(huán)境的多重目標(biāo)。
1、 Gas Introduction Coalbed methane is called coal mine gas in coal mines, abbreviated as gas. According to new resource evaluation results, China's onshore coalbed methane resources are 36.8 trillion cubic meters, equivalent to the onshore conventional natural gas resources (38 trillion cubic meters), second only to Russia and Canada. The main component of coalbed methane is methane. When the concentration of methane in the air reaches 5% -16%, it will explode when exposed to an open flame, which is the root cause of coal mine gas explosion accidents. If coalbed methane is not utilized and directly emitted into the atmosphere, its greenhouse effect is about 21 times that of carbon dioxide. Coal mine gas power generation can effectively solve coal mine gas accidents, improve coal mine safety production conditions, increase clean energy supply, reduce greenhouse gas emissions, and achieve multiple goals of protecting life, resources, and the environment.
?。ㄒ唬┑蜐舛韧咚拱l(fā)電技術(shù)
?。?) Low concentration gas power generation technology
煤礦瓦斯分高濃度瓦斯和低濃度瓦斯,高濃度瓦斯是指瓦斯(甲烷)濃度大于25%的瓦斯,低濃度瓦斯是指瓦斯?jié)舛鹊陀?5%的瓦斯。我國60%以上的瓦斯是含甲烷25%以下的低濃度瓦斯,按煤礦安全規(guī)程要求,瓦斯?jié)舛仍?5%以下的就不能貯存和輸送。低濃度瓦斯發(fā)電需要解決2個問題,一是各個煤礦的本身不一樣,而且隨時都在變化,傳統(tǒng)的發(fā)電機(jī)組很難;以不變應(yīng)萬變 ,二是低濃度瓦斯的安全輸送問題。依托勝動和濟(jì)柴在燃?xì)鈨?nèi)燃機(jī)領(lǐng)域的領(lǐng)先技術(shù),率先研制出性能卓越的高濃度瓦斯發(fā)電機(jī)組,并后繼開發(fā)出能適用于低濃度瓦斯的中大功率低濃度瓦斯發(fā)電機(jī)組,成為最早掌握低濃度瓦斯發(fā)電機(jī)組技術(shù)的廠家之一。其中500KW高低濃度瓦斯發(fā)電機(jī)組和600KW高低濃度瓦斯發(fā)電機(jī)組該機(jī)組性能最為卓越,性價比高。機(jī)組采用電控燃?xì)饣旌掀骷夹g(shù),可以自動控制空燃比,以適應(yīng)瓦斯的濃度變化,適合我國煤礦點(diǎn)多量小的特點(diǎn),同時,發(fā)明了低濃度瓦斯安全輸送技術(shù),采用細(xì)水霧技術(shù),解決了低濃度瓦斯的地面安全輸送問題。(二)低濃度瓦斯發(fā)電基本要求
Coal mine gas is divided into high concentration gas and low concentration gas. High concentration gas refers to gas with a methane concentration greater than 25%, while low concentration gas refers to gas with a methane concentration below 25%. More than 60% of the gas in our country is low concentration gas containing less than 25% methane. According to coal mine safety regulations, gas with a concentration below 25% cannot be stored or transported. Low concentration gas power generation needs to solve two problems. Firstly, each coal mine is different and constantly changing, making traditional generator sets difficult; The second issue is the safe transportation of low concentration gas. Relying on the leading technology of Shengdong and Jichai in the field of gas internal combustion engines, we have taken the lead in developing high-performance high concentration gas generator sets, and subsequently developed medium to high power low concentration gas generator sets suitable for low concentration gas, becoming one of the earliest manufacturers to master low concentration gas generator set technology. Among them, the 500KW high and low concentration gas generator set and the 600KW high and low concentration gas generator set have the most outstanding performance and high cost-effectiveness. The unit adopts electric control gas mixer technology, which can automatically control the air-fuel ratio to adapt to changes in gas concentration, suitable for the characteristics of large and small coal mines in China. At the same time, low concentration gas safety transportation technology has been invented, using fine water mist technology to solve the problem of safe transportation of low concentration gas on the ground. (2) Basic requirements for low concentration gas power generation
首先、按國家煤礦安全管理部門的要求安裝了瓦斯抽放系統(tǒng),并且瓦斯抽放系統(tǒng)須正常運(yùn)行;其次、瓦斯抽放系統(tǒng)純瓦斯抽放量在100萬m3/年左右,瓦斯?jié)舛仍?-25%之間。達(dá)到這2個條件就能具備建設(shè)瓦斯電站的基礎(chǔ),若建設(shè)瓦斯電站就可實(shí)現(xiàn);以利用促抽采、以抽采促安全;的煤礦良性循環(huán)發(fā)展。高低濃度瓦斯的劃分:
Firstly, a gas drainage system has been installed in accordance with the requirements of the national coal mine safety management department, and the gas drainage system must operate normally; Secondly, the pure gas extraction capacity of the gas extraction system is around 1 million m3/year, and the gas concentration is between 6-25%. If these two conditions are met, the foundation for building a gas power station can be established. If a gas power station is built, it can be achieved; To promote extraction and safety through extraction; The coal mine is developing in a virtuous cycle. Classification of high and low concentration gas:
煤礦瓦斯分高濃度瓦斯和低濃度瓦斯,高濃度瓦斯是指瓦斯(甲烷)濃度大于25%的瓦斯,低濃度瓦斯是指瓦斯?jié)舛鹊陀?5%的瓦斯。我國60%以上的瓦斯是含甲烷25%以下的低濃度瓦斯,按煤礦安全規(guī)程要求,瓦斯?jié)舛仍?5%以下的就不能貯存和輸送。低濃度瓦斯發(fā)電基本要求:1、按國家煤礦安全管理部門的要求安裝了瓦斯抽放系統(tǒng),并且瓦斯抽放系統(tǒng)須正常運(yùn)行;2、瓦斯抽放系統(tǒng)純瓦斯抽放量在100萬m3/年左右,瓦斯?jié)舛仍?-25%之間。機(jī)組對瓦斯的要求:1、在距離燃?xì)鈾C(jī)組燃?xì)膺M(jìn)氣閥1m內(nèi)1、瓦斯溫度≤40℃;??2、瓦斯壓力3~20kpa,壓力變化率≤1kpa/min;3、H2S≤200mg/Nm3;4、對于CH4體積含量,高濃度瓦斯發(fā)電機(jī)組要求甲烷含量在25%以上,低濃度瓦斯發(fā)電機(jī)組要求甲烷含量在12%-25%可以正常啟動。5、瓦斯中水分含量≤40g/Nm36、雜質(zhì)粒度≤5μm,雜質(zhì)含量≤30mg/Nm3。如果可燃?xì)怏w中含硫及氨成分較高,不僅會嚴(yán)重腐蝕火花塞電極,而且會使機(jī)油中的酸值增加腐蝕機(jī)組內(nèi)部零件,同時易于生成沉淀物,增加對發(fā)動機(jī)的磨損和腐蝕??筛鶕?jù)客戶實(shí)際需要配置單套機(jī)組功率涵蓋500kw-800kw的瓦斯發(fā)電機(jī)組。對于裝機(jī)容量在1MW以上的項(xiàng)目,我們建議客戶使用多臺500KW的機(jī)組并機(jī)并網(wǎng),綜合性價比最高。電站運(yùn)行也更加穩(wěn)定,維護(hù)保養(yǎng)方便,且維護(hù)成本低。
Coal mine gas is divided into high concentration gas and low concentration gas. High concentration gas refers to gas with a methane concentration greater than 25%, while low concentration gas refers to gas with a methane concentration below 25%. More than 60% of the gas in our country is low concentration gas containing less than 25% methane. According to coal mine safety regulations, gas with a concentration below 25% cannot be stored or transported. Basic requirements for low concentration gas power generation: 1. Install a gas drainage system in accordance with the requirements of the national coal mine safety management department, and the gas drainage system must operate normally; 2. The pure gas extraction capacity of the gas extraction system is around 1 million m3/year, and the gas concentration is between 6-25%. Requirements for gas by the unit: 1. Within 1 meter of the gas inlet valve of the gas unit. 1. Gas temperature ≤ 40 ℃;?? 2. Gas pressure 3-20kpa, pressure change rate ≤ 1kpa/min; 3 H2S≤200mg/Nm3;4、 For CH4 volume content, high concentration gas generators require a methane content of at least 25%, while low concentration gas generators require a methane content of 12% -25% to start normally. 5. The moisture content in gas is ≤ 40g/Nm36, the impurity particle size is ≤ 5 μ m, and the impurity content is ≤ 30mg/Nm3. If the combustible gas contains high levels of sulfur and ammonia, it will not only severely corrode the spark plug electrode, but also increase the acid value in the engine oil, corrode the internal parts of the unit, and easily generate sediment, increasing the wear and corrosion of the engine. According to the actual needs of customers, a single set of gas generator sets with a power range of 500kw-800kw can be configured. For projects with an installed capacity of over 1MW, we recommend that customers use multiple 500KW units connected to the grid in parallel for the highest overall cost-effectiveness. The operation of the power station is also more stable, with convenient maintenance and low maintenance costs.
三、發(fā)電機(jī)組技術(shù)說明
3、 Technical Description of Generator Set
1.發(fā)電機(jī)組運(yùn)行標(biāo)準(zhǔn)環(huán)境條件總大氣壓力100kPa;環(huán)境空氣溫度25℃;相對濕度30%;在上述條件下,燃油品質(zhì)符合技術(shù)規(guī)定時,發(fā)電機(jī)組能達(dá)到額定負(fù)荷輸出。2.配套發(fā)電機(jī)可選機(jī)組配套的發(fā)電機(jī)均為國內(nèi)外知名品牌:利萊森瑪、西門子、斯坦福、馬拉松、英格、愛爾瑪?shù)取?/p>
1. The operating standard environmental conditions for the generator set have a total atmospheric pressure of 100kPa; The ambient air temperature is 25 ℃; Relative humidity of 30%; Under the above conditions, when the fuel quality meets the technical specifications, the generator set can achieve the rated load output. 2. Optional generators for supporting units. The generators for supporting units are all well-known domestic and foreign brands, such as Leleisenma, Siemens, Stanford, Marathon, Ingersoll Rand, Alma, etc.
四、售后服務(wù)
4、 After sales service
保修期:國內(nèi)機(jī)組調(diào)試驗(yàn)收合格后的12個月或累計運(yùn)行1000小時;以先到期為準(zhǔn)。由于產(chǎn)品質(zhì)量問題實(shí)行免費(fèi)維修或換件,終身有償服務(wù)!(易損件、常用件、人為損壞、疏忽保養(yǎng)等均不在保修范圍內(nèi))如因原廠調(diào)整則以原廠保固條例執(zhí)行!保質(zhì)期后,用戶享受產(chǎn)品終身保養(yǎng),需配件更換時只收取成本費(fèi)用,不加收人工費(fèi)。如遇產(chǎn)品嚴(yán)重?fù)p耗或特殊情況,可進(jìn)行大修或?qū)Q新機(jī)。
Warranty period: 12 months or accumulated 1000 hours of operation after domestic unit commissioning and acceptance; Whichever expires first. Due to product quality issues, we offer free repairs or replacement parts and lifetime paid services! (Vulnerable parts, commonly used parts, human damage, neglect of maintenance, etc. are not covered by the warranty) If they are adjusted by the original factory, the original factory warranty regulations shall apply! After the expiration date, users enjoy lifelong maintenance of the product. If replacement parts are needed, only the cost fee will be charged, and no labor fee will be added. In case of severe product damage or special circumstances, major repairs or replacement with a new machine can be carried out.
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